Pallet Racking

AS4084:2023 compliant, fast delivery from Brisbane & Melbourne, backed by 500+ reviews

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Why Choose Super Rack?

Super Rack – Australia’s Trusted Pallet Racking Supplier.  With decades of experience and a reputation built on quality, Super Rack delivers AS4084:2023-compliant steel storage solutions, backed by 500+ reviews from satisfied customers.

Our warehouse systems are designed for maximum safety, efficiency, and space optimisation, with fast dispatch from Brisbane and Melbourne. Whether you’re expanding your warehouse or upgrading your setup, Super Rack has the right solution to keep your operations running smoothly.

pallet racking cover

Proven Experience – Decades in the industry, trusted by businesses big and small across Australia.

Fully Compliant – All racking meets the latest Australian Standards (AS4084:2023) for safety and reliability.

Fast Dispatch – Large stock on hand in Brisbane and Melbourne for urgent projects.

Expert Guidance – Our team provides layout advice focused on safety, efficiency, and maximising your warehouse space.

Free Design Support – We offer free site visits and AutoCAD drawings to give you a clear plan. 3D warehouse designs available on request.

Reputation You Can Trust – Backed by 500+ reviews across multiple platforms from satisfied customers.

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The Most Popular Types

Selective Pallet Racking System is the most common type of warehouse racking, offering easy access to every pallet. This type of system usually requires lower investment and has great accessibility, but does not allow as high density as other types of system due to aisles between rows of rack.

pallet racking selective

Pallet flow rack systems are ideal for storing heaps of the same product. They use gravity rollers on a slight slope to move pallets automatically from where you load them to where you unload them.  Speed controllers keep things running smoothly and safely.  This storage system gives you super dense warehouse storage and guarantees a first-in, first-out (FIFO) setup. While the upfront cost is a bit higher, pallet flow racks offer big space-saving and efficiency benefits.

Pallet Flow 2 warehouse storage pallet racking

Push back systems are a lot like pallet flow racks, except you load and unload the pallets from the same end. This system gives you super dense storage and is designed for a last-in, first-out (LIFO) stock setup.

pr sample warehouse storage

Drive-in and drive-through systems let your forklift head straight into the storage area. Pallets rest on side rails instead of the usual beams. The main difference is whether you’ve got one entry point (drive-in) or access from both sides (drive-through). Drive-in is usually for last-in, first-out (LIFO) storage, while drive-through works for first-in, first-out (FIFO). These storage systems offer super-dense warehouse storage and often cost less than pallet flow racks.

drive-thru
drive-in warehouse storage

Real‑World Installations

See real world installations in Action – warehouse installs from Melbourne to Brisbane. Browse quick case snapshots to compare bay heights, beam spans and load classes, then steal layout ideas for your own fit-out.

Technical Specs

Upright 838mm

HeightDepthFinishStandards
1829mm838mmGalvanisedAS4804:2023
2438mm838mmGalvanisedAS4804:2023
3048mm838mmGalvanisedAS4804:2023
3658mm838mmGalvanisedAS4804:2023
4267mm838mmGalvanisedAS4804:2023
4877mm838mmGalvanisedAS4804:2023
6096mm838mmGalvanisedAS4804:2023
7391mm838mmGalvanisedAS4804:2023
8534mm838mmGalvanisedAS4804:2023

Upright 1219mm

HeightDepthFinishStandards
1829mm1219mmGalvanisedAS4804:2023
2438mm1219mmGalvanisedAS4804:2023
3048mm1219mmGalvanisedAS4804:2023
3658mm1219mmGalvanisedAS4804:2023
4267mm1219mmGalvanisedAS4804:2023
4877mm1219mmGalvanisedAS4804:2023
6096mm1219mmGalvanisedAS4804:2023
7391mm1219mmGalvanisedAS4804:2023

Beam

LengthHeightDepthUDL Loading Capacity
1372mm80mm40mm2200kg
1829mm80mm40mm2200kg
2591mm80mm40mm1530kg
2591mm90mm50mm2010kg
2591mm100mm50mm2290kg
2591mm HDG100mm50mm2290kg
2591mm120mm50mm2870kg
2743mm80mm40mm1530kg
2743mm100mm50mm2290kg
2743mm HDG100mm50mm2290kg
2743mm120mm50mm2870kg
3048mm120mm50mm2220kg
3658mm120mm50mm2220kg
3810mm140mm50mm2620kg

Frequently Asked Questions

What is Pallet Racking?

Pallet Racking is designed to hold palletised goods in horizontal rows and multiple vertical levels. By using otherwise wasted headroom, it significantly increases your facility’s capacity without expanding the building footprint.

Yes, it’s highly recommended. While some smaller systems may look simple to install, proper installation must comply with Australian Standards (AS 4084:2023). Our trusted installers ensure your racking is level, secure, and safe to use—protecting both your stock and your staff.

Professional Installation
Always use licensed installers familiar with AS standards to ensure plumb, level and correctly braced systems.

Regular Audits
Inspect beam locks, uprights, braces and protectors every 6–12 months for damage or looseness.

Immediate Repairs
Replace bent beams, cracked welds or damaged guards at once—never operate with compromised components.

Weight Monitoring
Enforce load limits in your warehouse management system; train staff to never exceed posted capacities.

Housekeeping
Keep aisles clear and remove debris beneath racks to avoid corrosion, pests or fire hazards.

A successful layout balances storage capacity, safety and operational efficiency. Key factors include:

Available Floor Area
Measure your clear floor plan, noting columns, doors, docks and safety walkways.

Clear Height
Check ceiling height, sprinkler or beam obstructions, and allowable stacking limits under AS 4084.

Forklift Type & Reach
Choose rack beam heights and bay depths that match your equipment—counterbalance, reach-truck or turret forklifts.

Aisle Width
Wider aisles improve manoeuvrability but reduce pallet positions. Narrow-aisle trucks or VNA systems can reclaim extra lanes.

Pallet Dimensions & Quantity
Standard 1 200 × 1 000 mm pallets behave differently to oversized or half-height loads—plan bays accordingly.

Load Capacity
Each beam level and upright frame has a maximum safe working load. Factor in mixed weights vs. uniform loading.

Inventory Turnover & Flow
FIFO (first-in, first-out) needs flow or drive-through systems; LIFO (last-in, first-out) works well with push-back or drive-in racking.

Future Scalability
Design for seasonal peaks, new SKUs or warehouse expansions — modular racking makes adding bays fast and cost-effective.

Safety & Compliance
Ensure all components meet AS 4084:2023 Australian Standard, and include seismic or cyclone ratings where required.

Absolutely. Every warehouse setup is different, which is why we offer fully customizable solutions. From height and bay width to beam spacing and accessories, we can tailor your racking to suit your space, stock type, and equipment.

Most warehouse racking types are built for storing full-size pallets handled by forklifts, whereas long span shelving is usually better suited for hand-loaded items. If you’re storing heavy pallets or bulk loads, heavy duty warehouse racking is the way to go.

For smaller parts or lighter goods, long span shelving systems (like our garage shelving options), often deliver a more practical solution.

The load capacity depends entirely on the system type and how it’s configured.  Our standard systems can handle multiple tonnes per level when designed correctly.

We’ll calculate the safe loading based on your pallets, beam span, shelf height and usage pattern, then supply clear signage for safe operation.

Yes! Our racking system is modular, so you can easily expand as your business grows. Whether you’re adding more levels, extra bays, or integrating accessories, we can help you scale up efficiently without starting from scratch.

Yes! Combining mezzanine platforms with heavy-duty uprights unlocks truly multi-level storage.  The columns support both the floor loads above and the rack loads below, effectively doubling your usable floor space without costly building extensions.

Use the lower level for bulk pallet storage, and install a mesh-deck mezzanine above for picking and packing benches or even office space.  We’ll engineer the load-bearing structure, hand-rails and signage to meet applicable building codes, giving you a turnkey solution that blends heavy duty racking and mezzanine into one seamless system.

Yes, as some well-planned warehouses use a mix of systems to handle diverse products:

  • Garage Shelving
    Position adjustable garage-style shelves at your picking zone for small parts, then keep full-size pallets behind on racking bays.

  • 2. Cantilever Racking
    Store long, awkward items like timber, pipes or extrusion on cantilever arms beside palletized loads of fasteners or accessories.

Combined Workflow
Create dedicated picking aisles: light-duty shelving for trolley access, cantilever racking for long goods, and pallet racking for bulk storage — all linked via clear signage and logical pathways.

To get the most out of your investment and ensure warehouse safety, it’s important to include the right accessories. At Super Rack, we offer a complete range of protection and safety solutions designed to extend the life of your pallet racking and help meet compliance with Australian Standards.

Here are some of our most popular accessories:

Column Guards
Our heavy-duty column guards are designed to absorb impact and protect racking uprights from forklift damage. They’re easy to install and provide peace of mind in high-traffic areas.

End Frame Protectors
Installed at the ends of aisles, these protectors create a physical barrier to prevent collisions that could damage the racking frame. They’re essential for any warehouse using forklifts or pallet jacks.

Pallet Support Bars
These bars sit between the beams and support pallets from underneath, especially useful when pallets are not strong enough or if you’re storing unusual sizes. They improve load distribution and reduce the risk of pallet failure.

Back Mesh Panels
These wire mesh panels are mounted on the rear of bays to prevent goods from falling off the back. They’re perfect for improving safety in areas near walkways or staff working zones.

Mesh Decks
Our galvanized mesh decking sits over beams to create a secure surface for pallets and loose goods. They offer better airflow, fire safety compliance, and prevent smaller items from falling through gaps.

Board Supports
Designed to hold timber or MDF shelving securely on the racking levels, board supports add strength and prevent sagging under load.

Beam Safety Pins / Locking Pins
These small but essential components keep beams securely locked into upright frames. They’re critical for maintaining rack stability and preventing beam dislodgement during daily use.

Each accessory is carefully selected to work with our warehouse racking systems and can be included in any custom solution we design for your facility. By adding the right accessories, you improve not only safety and compliance but also the durability and functionality of your entire storage setup.

Yes, we do. Super Rack delivers across Australia, with warehouses in Brisbane and Melbourne. We can also help arrange freight and provide quotes for installation if needed.

Brisbane

4000 to 4182
4186 to 4207
4300 to 4305

Melbourne

3000 To 3096
3098 To 3112
3114 To 3138
3140 To 3157
3161 To 3198
3200 To 3207